well... that's a loaded question! trying to start another BB battle ?
d44s are known for their ability to withstand moderate use- just ask anyone with a modified bronco how "weak" they are! I had, until it was stolen 3 years ago, a '79 f250 supercab 4x4 with a 460, d44HD, d60 rear. my dad gave it to me new as a graduation present and I wheeled it all thru nor-cal, soCal, and lots of other places on hunting trips far and wide-Never any problems. Put a detroit in there back in '82 and it never got opened up again other than oil changes.
The 10 bolt is basically GM's licensed/unlicensed copy of the d44.
Why do I say it's a copy? According to any knowledgeable 4x4 shop, up to 85% of the parts from a d44 will interchange with a 10 bolt, and vice- versa.And I know this for a fact, as I am currently doing such an interchange of parts with the help of six states distributors in Ogden.
The reality of the axle tube thickness issue is that when comparing apples to apples, D44 axle tubes are ALMOST always thicker than a 10 bolt for a given application.
Now, having said all that, would I use a 10 bolt? Probably not. I can say with all confidence that Dana/ Spicer built D44s strong enough to be used with long-term success in 1-ton trucks. To the best of my knowledge, GM never equipped their commercial or heavy duty trucks with 10 bolts. That says much about strength right there!
But then again, the choice will be yours.
And remember, if you use the 10 bolt, don't forget my user name... we're in the yellow pages!!! :suka: