Okay, here goes. The arm is cut (with a sawzall!
) from one inch thick steel. Five drilled and tapped holes, and then it's welded everywhere it touches the knuckle, and reinforced with a "web" of 1/4 inch steel. I went to the welding shop and asked those guys if it's possible, and how to do it. They consulted some book, and sold me some special ($$$) rod. They said DO NOT PRE HEAT IT. Heat is your enemy here. Weld a little bit at a time, and let it cool. It will work if you don't let it get too hot. Here are a couple pictures of the arm, and a picture of the welding rod package, so you know what to get. Weld in a well vetilated area, this stuff gives off some nasty fumes! I would do this again, if I'm ever in the same position, this time I would make it look a little better though, my fabrication skills have improved a bit since then.