Off road/Utility trailer build

Brian P

Misanthropic Fuel
Location
Taylorsville
Hi all.
I've been in need of a camp/utility trailer for some time now, I've finally gotten around to building one, I already have the main frame welded together.
I copied Boxrocket's and Wildyoats (and others I'm certain) trailers...

Thurs...

Here is what I have built so far.

I built the ladder frame first, Then I cut out boxed sections so I could weld in a 10' piece of receiver hitch for the back bone.

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I stopped by a trailer supply store on the way home, MAN this could get expensive, They have all sorts of goodies there!

This is what I have cut ready to be welded on, Corners and sides of the bed as well as a cooler spot on the tongue.

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Not too terribly exciting, But I hope its functional.

Fri...

Slight update.

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I ran out of 1.5" square tube, So I'm off to get more today.
I stopped by Henderson's to order an axle, I made the mistake of asking for a suggestion on the width I decided on(60") and I think I just about made the parts guy's head explode... :rolleyes: By asking if my math was correct, Frame width 48", Wheel back spacing 3.5"x2, plus 1-2" leeway 48+7+4= 59!
He finally came around and decided to be helpful, He suggested I go home and recheck to see if I have my measurements correct, So I did, I had the correct width I needed.
I'm going to see if I can get all the mounting hardware today so I can get that welded on as I wait for the axle to be built.
More to come :cheers:

Sun, 1:30am...

Here we are again!
I got a little work done this evening, I wasn't able to get and steel today, Wasatch Steel closes at noon on Sat, I arrived at 12:05 :rolleyes:
So, I wandered back over to Hendeson's to see about that axle I needed, I talked with another guy, He was more than helpful, In fact, He said they had a 60" axle with grease-able hub's in back, SWEET! It even has the brackets for brakes if I wish down the road.

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Welds are looking better, I think!

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I know its a little premature, But I wanted to see how my $75 set of 4 wheels fit and matched my FJ40's

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Not too bad of a match.
I'm kind of at a dead end till I can come up with some metal.
I've been thinking about paint, I think I will see about having it sand blasted at the same place here in SLC that did the work on my FJ40.

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:hhmm:

Monday, Tuesday.

Its been a few days since I had a chance to work, But this is what I accomplished earlier this week.

I am using 4' square sheets of metal, Cutting them to fit, I had to stitch the floor together.

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Tailgate is coming along, Here I have it tacked in place to see how it fits...

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Seems to work!

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My plans are to get a heavy rubber mat for the floor of the trailer and have it attach to the tailgate.
Today I hope to get the tailgate finished as well as put the front and at least one side wall put together.

Today :)

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Some captured nuts for the tailgate chains as well a home made hasp.

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Notched front steel ready for welding.

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There was quite a bit of grinding going on today, I'm certain if I was a better welder there would be much less to grind :bang:

But now its movie time.
 

LT.

Well-Known Member
Cool. Thanks for the info. Looking at the pictures I can see a lot of little details that shows just how well this project was thought out. Little things like the tail gate, rubber floor, chain limit straps, one long center spine, and the hasps you intergrated into the tail gate. Really cool.

LT.
 

Brian P

Misanthropic Fuel
Location
Taylorsville
Thanks again LT!

I got a few things put together tonight.

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I'm liking the height of the trailer so far.

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Fenders and front basket tomorrow!
 

Brian P

Misanthropic Fuel
Location
Taylorsville
Thanks all.
Kurt, I have a little paint from the 40 left over, I'm going to see if I have enough to do the outside, The inside will get some sort of liner.
All this after quite a bit of grinding and maybe IF I'm lucky a good sand blasting.
Towing double... Maybe, I wanted the possibility to put on a bike carrier or maybe a D-ring receiver, You know just in case :)
 

Brian P

Misanthropic Fuel
Location
Taylorsville
pic's...

I made 14 little tie down loops welded them here and there.

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Here is the start of the front basket, It fits my cooler and two scepter/blitz cans

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some of the cut pieces for the basket

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Off to relax for the rest of the day
 
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Brian P

Misanthropic Fuel
Location
Taylorsville
Why not a torsion axle? Wouldn't it give some more ground clearance? I really don't know the pros or cons, just wanting to know.

I'm not quite sure , Other than being at least twice as much for the initial cost, Let alone wearing out(in my thinking) quicker, As I see it if the tow vehicle clears it height wise why wouldn't the trailer.
 

Chevycrew

Well-Known Member
Location
WVC, UT
I have no idea on the quality. But, Rust-oleum has its line of bed liner products now.

Its $44 for a gallon from wally world.
 

Brian P

Misanthropic Fuel
Location
Taylorsville
I have no idea on the quality. But, Rust-oleum has its line of bed liner products now.

Its $44 for a gallon from wally world.

Intriguing.
I'm all about saving a few bucks, But it would be nice to see how it works, I will have to do a bit of research.
Thanks!
 

LT.

Well-Known Member
You keep doing this kind of work and you may end up quitting your day job and building trailers full time. I really, really like your idea. Keep stuff in the trailer for camping, expeditions and the like. That keeps weight off of the rig and puts it on the trailer. Do you have a price list of what it cost you in materials by any chance? Would you mind telling us?

LT.
 

Brian P

Misanthropic Fuel
Location
Taylorsville
I have all my receipts but I haven't looked back over them, But IIRC I'm at about $800+
a quick price breakdown...

complete axle $200
wheel/tires $250
metal $350

I had all the equipment for building, Just had to buy the consumables.
I may look over the receipts, But I'm afraid of what will actually come out to.

EDIT...
I don't think I would like to build them on a daily basis, I work with metal all day already, Just on a much smaller scale, This is fun work for me, Building things, I don't expect to really save money in the long run with it, I just enjoy the fab work.
 
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Brian P

Misanthropic Fuel
Location
Taylorsville
Um... I'm going to recant my last assumption on how much I'm into it.
I forgot the Max Coupler @ $250

So, I'm going to say I am in the $1,100 range, I hope my wife doesn't see this...
 
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